Adlux case study

Transforming Productivity with Robot Welding.

Background

Adlux is a New Zealand manufacturer based in Auckland, specialising in access hatches, skylights and custom aluminium solutions for commercial and residential buildings. With a reputation for quality and innovation, Adlux works closely with architects, builders and installers across the country to deliver products that meet strict structural and aesthetic standards. As demand grew and product lines expanded, Adlux looked to robotic welding to improve consistency and reduce manual workload in their aluminium fabrication process.

Project Overview

Customer: Adlux
Product: Aluminium Skylight Components
Country: Auckland, New Zealand
Installed: 2024
Industry: Construction and Building
Solution: Cobot Laser Welder
Featured Equipment: A0912 Doosan Collaborative Robot Arm, Strata Laser Power Source, Doosan Controller

The Solution

Adlux installed a Cobot Laser Welder to support the production of aluminium skylight components. The open cell features a collaborative robot arm and a laser power source, designed for safe operation in a shared workspace.

The system was built to handle thin aluminium skylight components, with minimal heat distortion and strong weld consistency. The collaborative interface allowed operators to load parts and run programs with minimal training. Autoa worked closely with Adlux to customise the fixture layout and part positioning for their specific range of assemblies.

Installation and training were carried out by the Autoa team, ensuring fast deployment and a smooth transition from manual welding.

The Results

Since introducing the Cobot Laser Welder, Adlux has seen a significant improvement in weld quality and process reliability. The cell delivers consistent results across light-gauge aluminium components, with reduced rework and improved fit-up.

Cycle times have dropped on repeat parts, and operators are now able to run jobs with less oversight. The reduction in manual welding has eased pressure on skilled staff, allowing them to focus on other parts of the production process.

The Cobot Laser Welder has become a reliable part of daily operations, helping Adlux meet growing demand while maintaining a high standard of finish.

The IMPACT ON Adlux’s BUSINESS

The Cobot Laser Welder has reduced pressure on skilled welders and improved production flow. Adlux no longer relies on manual TIG welding for thin aluminium components, which has helped eliminate delays and improve consistency across each build.

The welding cell now runs as part of daily production, giving the team a reliable and repeatable process. Adlux is able to meet growing demand with less labour input, while maintaining a high standard of finish across its skylight range.

Talk to us about connecting your robot welding cell with Autoa remote monitoring software. Gain live visibility, direct technical support, and fewer production interruptions with software that keeps your welding operations performing at their best.