HOW WE WORK
Your Single-Source Solution.
Explore the simplicity of our single-source robotic welding solutions. We provide all components for your welding requirements, including the robot, welding power source, wire feeder, torch, and programming software.
Our services include installation, comprehensive training, and ongoing servicing and support for optimal performance. We streamline your processes and eliminating the complexity of coordinating multiple providers. This ensures a professional and seamless robotic welding experience for our customers.
The Controller.
The OTC Daihen and Yaskawa robot controllers are renowned for their advanced capabilities in industrial automation. These controllers are compact yet powerful, designed for managing robots and peripheral motions such as positioners, tracks, and gantries. They can coordinate the motion of multiple robots in a master/slave configuration and control additional external axes, supporting a high number of motion axes. As part of our robotic welding solutions, this high degree of flexibility and control makes them ideal for complex automation tasks.
The Teach Pendant.
Included with both OTC Daihen and Yaskawa robots are teach pendants, which are essential tools for robot programmers and operators to build and execute robot jobs. Both brands offer standard pendants, while Yaskawa also provides the option of the Smart Pendant for select GP-Series models. The Smart Pendant offers a simple-to-use, intuitive programming capability with minimal upfront training, enhancing ease of use for operators.
The Welder.
OTC Daihen’s welding power source lineup is anchored by the top-of-the-line ARXIS welding power sources, designed for robotized welding applications and part of our robotic welding solutions. Powered by the latest Welbee chipset generation, the ARXIS model offers exceptional welding performance, combining high speeds and maximum efficiency, making it ideal for complex welding projects. The Welbee control chip significantly enhances welding performance with precise waveform control, resulting in high-precision, high-quality welding. Additionally, these inverter machines offer power classes ranging from 300 to 500 amps, making them suitable for a wide range of automated welding applications.
The Positioners.
Incorporating positioners into our Autoa robotic welding cells maximises workspace utilization while maintaining the ideal machining position for each task, enhancing efficiency, precision, safety, and versatility. Both OTC Daihen and Yaskawa offer positioners that seamlessly integrate with their respective robotic systems, providing easy programming and versatility for various welding applications.
The Integration.
Our integrated modular cell design is a key to our robotic welding solutions. Whether for small-scale or high-volume operations, our designs ensure flexibility and scalability for a competitive advantage. Each module is engineered with essential safety features, efficient cable management, and optimized for overall performance. Additionally, we adhere to safety standards including ISO 10218-1 and AS4024-1, ensuring that our solutions meet rigorous safety requirements.
AutoaWeld Software.
Say goodbye to complex robot programming with AutoaWeld, our AI-powered, user-friendly software. It automates welding robot programming, eliminating manual work. Our innovative AI path planning technology is what sets us apart, simplifying the process, making it easy to master, and enabling you to program less and weld more.
The Sensors.
Three cutting-edge welding sensor systems redefine precision and efficiency: Autoa Digital Touch Sense (Quick Detect) maximizes productivity with its dynamic 2D laser search, eliminating wire trimming. The OTC Daihen FD-QT Laser Tracking Sensor ensures real-time seam adjustments for flawless welds, while the OTC Daihen FD-AR Arc Sensor optimizes conditions, ensuring precise results across diverse applications.
Discover More Features.
World Class Testing Centre.
Experience our world class testing centre where we conduct real-life welding assessments on your products, ensuring the highest quality standards for our robotic welding solutions.
Business Case Calculator.
Let us do the sums with our business case calculator, helping ease the decision with key numbers for your robot welding investment.
In-House Robot Technicians.
Our in-house robot technicians deliver ongoing support, conduct regular services, provide comprehensive training, and work to ensure optimal returns on your investment.
Consumables Ex Stock.
We maintain a stock of welding consumables to ensure your operations run smoothly, minimizing downtime and maximizing productivity, eliminating the middleman altogether.
CONTACT US
Start your Robotic Welding Journey Today.
Let us help build a solid business case to show how our robot welding solutions can benefit your business. As a 100% family-owned company, we’re passionate about improvement and ensuring your satisfaction throughout your robot welding journey.
