Attach2 case study

Advancing Manufacturing Efficiency with Robotic Welding.

Background

Attach2 is a leading manufacturer of excavator attachments, known for its commitment to innovation, precision, and quality. Based in Brisbane, Australia, Attach2 specialises in producing heavy-duty attachments that require consistent, high-quality welds to meet industry demands. As part of their continuous improvement strategy, Attach2 sought a robotic welding solution to enhance precision, reduce defects, and optimise production efficiency.

Project Overview

Customer: Attach2
Product: Excavator Attachments
Country: Brisbane, Australia
Installed: 2022
Industry: Construction Equipment
Solution: S-4800 Robot Welding Cell
Featured Equipment: OTC Daihen FD-B6L Robot, FD19 Robot Controller and Teach Pendant, OTC Daihen P502L Power Source + 500A Water Cooled Torch and Water Cooler, OTC Daihen 1PC1000 Positioner Headstock, OTC Daihen 2PF1000 Turn/Tilt Positioner, Servo Controller Robot Slider, Tip Cleaning Station, Integrated Safety Componentry.

The Solution

Autoa collaborated with Attach2 to integrate an S-4800 robotic welding cell, streamlining their welding process and enhancing precision. Tailored to Attach2’s production needs, the system ensures consistent weld quality and improved efficiency.

With advanced positioning capabilities, the S-4800 delivers precise weld placement, even on complex components. Designed for efficiency, the solution offers flexibility in handling various attachment designs while maintaining high-quality standards. To maximize its benefits, Attach2’s team received training and ongoing support, allowing them to fully leverage the system for greater accuracy and productivity.

“The robotic welders have enabled us to control the accuracy and consistency of the weld to the point where we can now mount a hitch subassembly into the jigging on our welder, push a button and produce a repeatable outcome every time,” – Anthony Watt.

The Results

Integrating Autoa’s robotic welding cell transformed Attach2’s welding process, enhancing precision and efficiency across production. Tasks that once relied on manual welding were completed faster, allowing Attach2 to increase output and meet growing demand with ease. By automating complex welds, cycle times were reduced, streamlining workflow and minimising production delays.

The shift to robotic welding also led to significant cost savings by reducing rework and optimising material use. Operators could focus on higher-value tasks while the system ensured consistent, high-quality welds with a reduction in defects. The S-4800’s advanced positioning capabilities improved weld accuracy, reinforcing Attach2’s commitment to producing durable, high-performance excavator attachments.

“Now we’ve ironed out the creases, the main difference we’ve noticed is the ability of the robot and manipulators to maneuver the weldment regardless of its mass which has helped improve accuracy and contributed to a substantial reduction in defects and rework.” – Anthony Watt.

The IMPACT ON Attach2’S BUSINESS

Integrating robotic welding has allowed Attach2 to scale production while maintaining the precision required for heavy-duty excavator attachments. The ability to control heat input and weld positioning has reduced defects, improved product consistency, and strengthened overall efficiency.

With enhanced accuracy and streamlined workflows, Attach2 has increased output and improved production reliability. Their investment in robotic welding reinforces their reputation for innovation and quality in excavator attachment manufacturing.

Let’s talk about how our robotic welding solutions can help your business. As a 100% family-owned company, we’re focused on making robotic welding simple and supporting you every step of the way.